From Homestar Runner Wiki
Real name: Eric Pinheiro Manal
Location: Uberaba, Minas Gerais, Brasil
 Papercraft Homestar
Many people ask me how I did the Homestar paper model. Well, I modeled it in Flash (3D modellers suck btw), then printed, cutted out, and glued all together! Pretty much like those Cheat Commandoes playsets. You can find the sheet for making Homestar and other assorted things (most of them unreleased computer games to come
September 2006 April 2007 someday) in the Coconut Productions homepage.
EDIT 2: Paper Lappy email sent!